manufacturing industry
Problems in manufacturing industry exists globally and at
various levels. There are some that are beyond human control e.g., natural
disaster, and there are others that are caused by humans and can be avoided if
all stakeholders discuss regularly and be determined to find an amicable
solution.
In this article we will shed light on 5 problems in
manufacturing industry that are faced by industries in their day-to-day operation:
Untrained Workforce
A report by Linkedin estimates that by 2030 there will be a
shortage of 85.2 million talented workforce and this alone will cause trillions
of dollars of economic opportunity loss to the companies. Untrained workforce
also leads to loss of working hours and actual financial loss as manufacturing
industries needs to allocate resource to train the untrained workforce. b2b
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The bright side is that this problem is not permanent and
can be solved with the involvement of government, educational institutions,
training agencies, and manufacturing industries. If skill training is offered
to students while they are still in college then industries stand to benefit
significantly as they will get trained workforce directly from colleges. new electrical products
Strikes and Demands by Labour Unions
Strikes by labour unions do cause financial loss amounting
to several million dollars, and at times these strikes do become violent
leading to deaths too. E.g., a labour agitation in 2012 at an automobile
company plant in India lead to the death of a Human Resource executive.
At times the labour union do raise relevant concerns but
many times it has been observed globally that vested interest in the labour
union make unjust demands for their personal gains. These blackmailing tactics
by few people in the labour union do cause harm to manufacturing industries but
they also weaken the very purpose of having a labour union.
Power Outage and Unavailability of Required Power
Undoubtedly one of the biggest problems in manufacturing
industry, especially in developing economies and in nations that import coal,
oil, and gas to generate power. Manufacturing industries run on machines and
machines need sufficient, regular, and unfluctuating power to function well. industrial sellers
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This problem can be solved by setting up more power plants, if that is not possible then nations need to look at alternative source e.g., solar, wind, geothermal, biofuel, etc. This may seem difficult but it is not impossible, nations like Iceland, Sweden, and Costa Rica are aiming to generate 100% of their electricity needs through renewable sources and they have been able to achieve a great degree of success too.
Sudden Breakdown of Machines
Unplanned breakdown of machines disturbs the entire planning,
it negatively impacts productivity, timely production, and delivery schedule.
Abrupt breakdown of machines also affects the Overall Equipment Effectiveness
(OEE) which leads to financial loss.
Coming to the reason, there could be several for sudden
breakdown of machines, like human error, irregular maintenance, fluctuating
power, lose parts, improper greasing, or even low quality raw material.
Using latest technology like Industrial Internet of Things
(IIoT) can help manufacturing industries as they will be able to benefit from
predictive and preventive maintenance capability that IIoT offers.
Unavailability of Raw Materials and Reliable Vendors
One of another problems in manufacturing industry is
availability of good quality raw materials on a consistent and cost effective
basis. At times if a manufacturing industry relies too much on a single or a
small group of vendors then they may also lose bargaining power to these
vendors.
As far as ensuring regular supply of raw materials is
concerned then several organizations needs to be involved, right from raw
material suppliers, transporters, government and ultimately the manufacturing
industries. By keeping all organization on the same page and by regular
meetings and discussions, industries can make sure that their need for
high-quality raw materials gets fulfilled in a timely manner. multi purpose power tool
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